If your item is heavier than 5 lbs, try to fit everything into a USPS priority mail flat rate large box.If your item is heavier than 2 lbs, try to fit everything into a USPS priority mail flat rate medium box.Otherwise, FedEx or UPS Ground will always be cheaper. If you need a large flat rate USPS Priority Mail box, make sure it’s heavier than 5 lbs. The break even point compared to FedEx and UPS for a large USPS Priority Mail flat rate box is about 5 lbs. Above 2 lbs, the USPS medium flat rate box is slightly cheaper than FedEx or UPS Ground. Assuming that you aren’t getting hit by dimensional weight, the break even point between FedEx or UPS Ground and a Priority Mail flat rate medium box is approximately 3 lbs.Īt exactly 2 lbs, FedEx/UPS is slightly cheaper. However more realistically, you will need a medium flat rate box to ship something weighing 2lbs or more. If you can manage to shove merchandise that is heavier than 2lbs into a small flat rate box (unlikely), you can save about 10 dollars. The only exception to the above rule is that USPS offers 3 flat rate shipping options, small, medium and large. Otherwise, packages below 5184 cubic feet will be cheaper than USPS in this category. Using the box example of 14in X 12in X 3in, the dimensional weight for this package is 4 lbs which means you’ll get charged for 4 lbs no matter what. So for example, if your package is 20X20X20 and weighs 10 pounds, then you would be charged for a package weighing 20*20*20/139 = 57.55 lbs instead of 10 lbs. The dimensional weight calculation for UPS is currently L*W*H/139 and remains unchanged for 2022. Basically what this means is that if your package is large or oversized, then the shipping rate will be drastically increased. Between FedEx and UPS, FedEx will be cheaper than UPS out of the box because they provide you with an instant 15% off all shipments just for creating an online account(Note: The level of discount will vary but there’s always a discount program).Įditor’s Note: Both UPS and FedEx charge for what is called “dimensional weight”. The Cheapest Way To Ship A Package 2 Lbs Or Heavier With A 5 Day Delivery WindowįedEx Ground or UPS Ground shipping will almost always give you a cheaper shipping rate than USPS Priority Mail.
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